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Boiler Water Softener System
Resin Tank:
Material: Fiberglass wound or steel with phenolic lining
Pressure rating: Minimum 100 psig, tested at 150 psig
Freeboard: At least 50%
Access opening for inspection and resin filling
Capacity:
Measured in grains of hardness removal per cubic foot of resin
Should be sized to handle the boiler’s daily hardness removal needs
Flow Rate:
Typically measured in gallons per minute (gpm)
Determined by boiler demand and desired continuous flow
Regeneration System:
Salt type: Usually sodium chloride (rock salt)
Regeneration cycle: Automatic, based on water usage or time
Brine tank capacity: Sufficient for regeneration process
Control Valve:
Multi-port valve for automatic regeneration cycles
May include features like backwash and rinse functions
Operating Pressure:
Should match the boiler’s operating pressure
Water Quality Parameters:
Raw water hardness (ppm calcium and magnesium)
Desired treated water hardness (low level for boiler feed)
Important Considerations:
Dual Tank System:
For continuous soft water supply while one tank regenerates
Pre-treatment:
May require filtration to remove suspended solids before softening
Monitoring and Analysis:
Regularly test treated water to ensure proper hardness level
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