Boiler Water Softener System

  • Resin Tank:
    • Material: Fiberglass wound or steel with phenolic lining 
       
       
    • Pressure rating: Minimum 100 psig, tested at 150 psig 
       
       
    • Freeboard: At least 50% 
       
       
    • Access opening for inspection and resin filling 
       
       
  • Capacity:
    • Measured in grains of hardness removal per cubic foot of resin 
       
       
    • Should be sized to handle the boiler’s daily hardness removal needs 
       
       
  • Flow Rate:
    • Typically measured in gallons per minute (gpm) 
       
       
    • Determined by boiler demand and desired continuous flow 
       
       
  • Regeneration System:
    • Salt type: Usually sodium chloride (rock salt) 
       
       
    • Regeneration cycle: Automatic, based on water usage or time 
       
       
    • Brine tank capacity: Sufficient for regeneration process 
       
       
  • Control Valve:
    • Multi-port valve for automatic regeneration cycles 
       
       
    • May include features like backwash and rinse functions 
       
       
  • Operating Pressure:
    • Should match the boiler’s operating pressure 
       
       
  • Water Quality Parameters:
    • Raw water hardness (ppm calcium and magnesium) 
       
       
    • Desired treated water hardness (low level for boiler feed) 
       
       
Important Considerations:
  • Dual Tank System: For continuous soft water supply while one tank regenerates 
     
     
  • Pre-treatment: May require filtration to remove suspended solids before softening 
     
     
  • Monitoring and Analysis: Regularly test treated water to ensure proper hardness level